Carton Flow Rack in Baltimore, Maryland

Carton Flow Rack in Baltimore, MD serves warehouses with very different load profiles across the metro area. Carton flow shelving advances cases toward a fixed pick position while replenishment works from the rear. It can reduce repeated walking and re-facing without using pallet-flow equipment for small cartons. We size wheel beds, lane widths, and levels from your case list and busy-day picks, then show the layout and replenishment access before ordering. Baltimore distributors breaking inbound pallets into smaller regional orders often lose time walking between scattered cases. Carton flow brings active SKUs to fixed pick faces while port receipts replenish from behind, so dock activity does not push workers back into reserve pallet aisles. Compare the system against your current inventory and future reserve needs before deciding where it belongs in the building.

A building in Curtis Bay may need room for inbound container batches while a Locust Point operation faces a tighter existing footprint. Neither should use the receiving floor as permanent reserve storage. Plan the rack footprint against the actual columns, dock approaches, and working height rather than the leased square footage alone.

We start with the case bottom, dimensions, weight, and replenishment interval. A light or soft carton may need full-width wheel beds instead of widely spaced tracks. Fast movers can earn additional lanes while slow inventory stays on conventional shelving, keeping the active face focused on actual demand. We plan reachable pick levels and the rear replenishment path in the same drawing. The quote defines tracks or beds, dividers, stops, and supporting rack rather than leaving those details to be selected later. Installation partners check travel with representative cartons, and reserve pallets above the pick face are included only where the configuration supports them. We discuss future inventory changes before finalizing the proposed arrangement and its component list.

The project starts with the case list: dimensions, weight, whether the carton bottom is stiff or soft, and picks per SKU per day. Those numbers decide wheel bed style, lane width, and how much face each SKU is worth giving up.

From there we lay out the bay - how many flow levels, at what incline, and what sits above them. In most designs, the fastest movers get the golden zone at waist height, slower SKUs move to the upper or lower levels, and reserve pallets stack overhead in the same footprint.

The quote itemizes frames, beams, wheel bed or track, lane dividers, front stops, and shelf-level accessories, with the layout showing lane assignments by SKU. Installation sets the incline, tests case travel with your actual cartons, and adjusts before the line goes live.

The payoff is a pick line where cases present themselves, restocking stays out of the way, and lane widths can be reset whenever SKUs come and go.

Review the case list again when cartons or packaging change. A different box bottom can alter travel even when the SKU stays the same. The handover plan records lane widths, pick-level heights, replenishment access, and the capacities of both case levels and any reserve storage included above them.

Recent Pallet Rack Projects

A sample of racking projects completed across the region.

Carton Flow Rack Questions We Hear Most

Where We Work

Located in Baltimore, we serve the entire Baltimore metro with industrial pallet racks and warehouse storage solutions.